Post-Processor Programming
The optimal connection between your CAM software and CNC machine for error-free manufacturing
What is a Post-Processor?
A post-processor is a specialized software component that acts as a translator between your CAM system and the CNC control of your machine tool. It converts the internal, generic processing data from the CAM system into a specific NC program that can be read and executed by the respective CNC control.
Core Functions:
- Conversion of CAM data into machine-specific NC codes
- Adaptation to different control types (Siemens, Heidenhain, Fanuc, etc.)
- Consideration of machine-specific properties and limitations
- Optimization of machining parameters for maximum efficiency
- Implementation of specific formatting and conventions
Process Flow:
- CAD model is programmed in the CAM system
- CAM generates so-called CL-Data (Cutter Location Data)
- The post-processor translates this CL-Data into machine-readable NC code
- The NC code is transferred to the CNC control
- The machine performs the machining precisely according to the specifications
The Importance of a Well-Programmed Post-Processor
Precision & Quality
A faulty post-processor can lead to deviations between the CAM model and the actual workpiece. In contrast, a cleanly programmed post-processor ensures that the machine executes exactly the intended movements, thus achieving the highest precision and quality.
Efficiency & Time Savings
Optimized post-processors reduce manual corrections to the NC code, shortening setup times and increasing throughput. They maximize machine utilization through efficient tool changes, optimized traversing paths, and adjusted machining parameters.
Safety & Reliability
A reliable post-processor prevents potentially dangerous machine movements, collisions, or overloads. It ensures that all safety parameters and functions of the control are correctly addressed and that processing proceeds without incidents.
Economic Efficiency
The investment in a customized post-processor reduces waste, tool wear, and machine downtime. The optimized integration into the manufacturing process leads to a significant reduction in production costs and a faster amortization of acquisition costs.
Did You Know?
According to practical experience, many production errors in CNC manufacturing can be attributed to inadequately adjusted post-processors. Professional post-processor programming is therefore one of the most important investments in CNC manufacturing.
Our Post-Processor Services
1Custom Post-Processor Development
We develop tailor-made post-processors for all common CAM systems and CNC controls. Our solutions are precisely adapted to your machine park and your specific requirements.
2Optimization of Existing Post-Processors
Is your existing post-processor not delivering optimal results? We analyze the current situation and optimize your post-processor for maximum efficiency and precision.
3Multi-Axis and Special Machine Integration
For complex 5-axis machines, mill-turn centers or special machines, we create sophisticated post-processors that utilize the full potential of your machines.
4Training and Documentation
We provide comprehensive training for your employees and detailed documentation to ensure that the post-processors are used optimally and can be maintained independently.
5Post-Processor Migration
Are you changing your CAM system or integrating new machines? We ensure a smooth transition by developing compatible post-processors and supporting the migration process.
6Support and Maintenance
We offer ongoing support and maintenance for all developed post-processors, ensuring that they continue to deliver optimal results even with software updates or process changes.
Our Implementation Process
Analysis and Requirements Gathering
We analyze your current environment, CAM system, machine types, control versions, and specific requirements. This results in a detailed requirement specification.
Development and Programming
Based on the requirements, we develop a custom post-processor for your CAM system that precisely generates the NC code according to your requirements.
Testing and Validation
The post-processor is thoroughly tested with representative components. We verify the output on the real machines and analyze the results in detail.
Fine-Tuning and Optimization
Based on the test results, we fine-tune the post-processor to achieve optimal machining results. Special features and production-specific optimizations are implemented.
Deployment and Support
After successful validation, the post-processor is integrated into your production environment. We train your employees and provide ongoing support to ensure optimal use.