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22 September 2025 - 5 min

ENCY Hyper Combines Offline Precision with Real-Time Robot Control

New hybrid workflow streams programs straight to the cell while preserving digital-twin accuracy and collision safety.

Touch-Interface von ENCY Hyper mit Roboterzelle

Hybrid workflow

Hyper turns the cell into a command centre. Programs stream straight to the controller, feedback flows back into the UI and operators pause or resume instantly while the digital twin stays in lockstep.

Why teach-pendant alone falls short

Manual jogging is fast but brittle. Complex paths require hours of point teaching, there is no holistic simulation and every change depends on individual expertise and downtime.

Hyper keeps the intent-driven mindset: describe the task, preview it in the twin and execute it at the cell without surrendering control.

Where offline CAM struggles

Office-generated toolpaths are precise, yet real fixtures, tool wear or tilted mounts break the alignment. Exporting, copying, loading and validating becomes a never-ending loop.

Hyper streams those programs directly, recalibrates with a handful of reference points and keeps collision checks active while edits happen in real time.

Where Hyper shines

Pick-and-place, palletizing and brownfield upgrades benefit from quick layout updates, rapid calibration and immediate I/O insight. Hyper also handles collaborative screwdriving and kitting tasks with the same interface.

Advanced workflows with ENCY Robot

Paths authored in ENCY Robot are refined in Hyper. Adjust feeds, approaches, spray overlaps or weld parameters next to the robot without walking back to the CAM desk.

Value for teams

Engineers keep end-to-end visibility, operators gain guided and safe edits, integrators compress FAT/SAT schedules and OEMs deliver consistent multi-brand workflows to their customers.

See ENCY Hyper at EMO Hannover 2025 (Hall 6, Booth B42) or watch the ENCY World 2025 pre-release demo online.