Machine Models & Simulation
Reliable digital twins of your CNC machines for reliable simulations and efficient production planning
What are Machine Models for Simulation?
Machine models are reliable digital representations of your CNC machines and manufacturing environments used for realistic simulations. They enable virtual verification and optimization of manufacturing processes before they are executed on the physical machine.
Key Components:
- Detailed 3D models of all machine components
- Precise kinematics for correct motion simulation
- Exact axis limits and travel ranges
- Tool and fixture definitions
- Control-specific parameters and behavior models
Application Areas:
- Collision detection and avoidance
- Verification of NC programs before machine use
- Optimization of machining processes
- Virtual commissioning of new machines
- Training purposes and employee education
Benefits of Reliable Machine Models
Safety & Machine Protection
Reliable machine models prevent costly collisions and machine downtime by reliably predicting problems in the virtual space. This protects your valuable production equipment and increases machine availability.
Efficiency & Time Savings
Virtual verification and optimization of NC programs drastically reduces setup time on the actual machine. Processes can be optimized in advance, leading to faster throughput times and higher productivity.
Process Optimization
Through virtual simulation, machining strategies, tool paths, and machine configurations can be optimally aligned. This leads to improved surfaces, reduced machining times, and extended tool life.
Economic Efficiency
Investment in reliable machine models reduces scrap, machine downtime, and setup costs. The optimized integration into your CAM process leads to a significant increase in overall equipment effectiveness (OEE).
Our Services in Machine Models
1Creation of Reliable Machine Models
We create detailed digital twins of your CNC machines based on manufacturer data, CAD models, and/or on-site measurements to ensure the highest accuracy.
2Kinematics Implementation
We implement the exact kinematics of your machines, including complex 5-axis configurations, multichannel machines, and special machines with their specific movement sequences.
3Integration into CAM Systems
We seamlessly integrate the created machine models into your existing CAM system to utilize the full range of machine simulation functionality in your familiar working environment.
4Configuration and Customization
We configure the simulation environment according to your specific requirements, including the definition of fixtures, tools, and machine-specific parameters.
5Validation and Optimization
We validate the machine models using real NC programs and machining processes to ensure the accuracy of the simulation and perform optimizations as needed.
6Training and Documentation
We provide comprehensive training for the effective use of machine simulation and create detailed documentation for your specific machine models and simulation environments.
Our Implementation Process
Data Collection and Requirements Analysis
We analyze your machine park, CAM system, and specific requirements. Then we collect all necessary data, including machine specifications, CAD models, and kinematic information.
Modeling and Initial Implementation
Based on the collected data, we create reliable 3D models of your machines and implement the corresponding kinematics in the simulation environment of your CAM system.
Testing and Validation
The created machine models are thoroughly tested with representative NC programs. We compare the simulation with the actual machine behavior and analyze the results in detail.
Fine-tuning and Optimization
Based on the test results, we optimize the machine models for maximum accuracy. This takes into account machine control details, axis limits, and specific behaviors.
Training and Production Operation
After successful validation, we train your employees in using the machine models and implement them in your production process. We provide detailed documentation and offer ongoing support.